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Shell Mold Casting

Technique

Shell Mold Casting

Main Products: Grate Bars, Guide Rollers, Crusher liner, track shoes, Grate plate, Sieve plate, Jaw plate, wear resistant liners and etc.

Application: Biomass/waste to energy, steel roll machine, Ball mill, Grate Kiln, Sinter/pellet car, Mineral process, Cone Crush, Pellet mill...

Material Range: Heat resistant steel, Alloy steel, Manganese steel, Stainless steel, Ductile iron, gray iron, high chrome iron and etc.

It is the featured casting process in our factory. Known for high efficiency and high quality. The main process for us to manufacture grate related heat resistant steel castings.
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Brief Introduction:Shell mold casting, also known as coated sand shell mold casting, is a commonly used casting method that uses sand cores and molds to produce metal parts. 
In the shell molding casting process, sand cores and molds are first manufactured. These molds are typically made of special sand materials and are coated with a thin film to improve surface quality. The melted metal is then poured into the mold, and after it cools and solidifies, the finished parts can be removed.
Compared to other casting methods, shell molding casting has lower costs and can handle larger range of materials. In addition, this method can produce high-quality, smooth-surfaced parts. Therefore, shell molding casting is widely used in industries such as automotive, machinery, aerospace, and others.
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Key Benefits:

● High Precision and Surface Quality.
● Consistent Casting Quality
● Precise Details Such as Holes, Lettering, Threads, Serrations Can Be Cast
● Faster Production Times
● Suitable for a Wide Range of Materials

Have priority for:

● 100 Gms to 2000 Kgs Net Weight per Piece
● Large Quantity Vulnerable Parts That Require Long-Term Supply
● Has High Precision Requirements
● Parts Require Machining
● Parts Unable to Bear the High Cost of Investment Casting

Main Markets of This Process:

● OEMs and Engineering Companies
● Waste to Energy Plants
● Biomass Units
● Steel Industry
● Mineral Process
● Cement Industry
● Service Companies for Maintenance Operations
Casting into shell molds
Casting into shell molds
Casting into shell molds
Casting into shell molds
Casting into shell molds
Casting into shell molds