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Silicon sol precision casting offers several advantages compared to other processes.
Complex & Intricate Shapes
One significant advantage is its ability to produce complex and intricate shapes with high dimensional accuracy. The high viscosity and low surface tension of the silicon sol allow for fine details to be replicated faithfully from the original pattern, resulting in castings that closely match the desired design.
Excellent Surface Finish
Another advantage of silicon sol precision casting is its ability to produce castings with excellent surface finish and smoothness. The smooth surface of the silicon sol casting eliminates the need for extensive post-processing and finishing, saving time and cost.
Material Flexibility
Furthermore, silicon sol precision casting is suitable for a wide range of materials, including metals, alloys, and even some non-metallic materials. This flexibility allows for a greater range of material options, enabling the production of castings with desired mechanical properties and performance characteristics.
Environmentally Friendly
Lastly, the process is relatively environmentally friendly compared to some other casting processes. The use of silicon sol as a binder reduces the amount of harmful emissions and waste generated during the casting process.
Overall, silicon sol precision casting offers high dimensional accuracy, smooth surface finish, material flexibility, and environmental friendliness, making it a superior choice for many casting applications.
We have over 15 years of expertise in precision lost wax casting, our Quality Management Systems ensure an outstanding level of accuracy at every stage, producing quality-assured pieces which meet all your requirements for strength, integrity and composition.
For Series Production
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100 gms to 60 kgs net weight per piece
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Good for high volume production
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Die (Tooling) is required for repetitive production
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XTJ has developed over 2,000 different parts as investment castings
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Current production capacity is over 1200 tpa
Frequently Asked Questions
What is silicon sol precision casting?
Silicon sol precision casting is a form of investment lost wax casting that utilizes silicon sol as a binder for the mold. This method is highly favored for producing complex and detailed components with high dimensional accuracy and exceptional surface smoothness.
What are the primary advantages of using silicon sol casting?
The process offers several key benefits, including the ability to cast complex and intricate shapes, superior dimensional accuracy, excellent surface finish (reducing the need for post-processing), high material flexibility, and reduced environmental impact compared to other casting methods.
What weight range of parts can you produce?
We specialize in series production for parts ranging from 100 grams up to 60 kilograms net weight per piece.
Is tooling required for the casting process?
Yes, a die (tooling) is required for repetitive series production to ensure consistent dimensions and high-volume manufacturing efficiency.
What is your current production capacity?
Our current production capacity exceeds 1,200 tons per annum (tpa), and we have successfully developed over 2,000 different types of investment casting parts.